Gasketed Plate Heat Exchangers

Our Strengths

• Technology and quality

• Very competitive prices

• Short lead times

• Advanced supply chain capability

• Traceable production processes ensure quality

• Complete monitoring of raw materials

Features

Every detail has been carefully developed to ensure optimal performance, reduced maintenance costs, and lower downtime:

• Compact design • High flexibility • Lock gasket system • Gentle product handling • Design pressure up to 25 bar • Operating temperature up to 180°C • Leakage chamber • Fixed bolt head • Liner and lifting eye • Washer

Advantages

• Lower operating costs • Cost-effective • Easy assembly • Increased energy efficiency • Easy cleaning • No more dead spots • No corrosion and fouling

Expandable – saves time and money. High efficiency – very high turbulence is achieved at relatively low fluid velocity through pressed patterns in the plates and relatively narrow gaps.

Multiple tasks in one unit – can be built in sections, separated with divider plates or more complicated divider frames. Less fouling – smooth plate surface reduces fouling. Easy to clean – remove anchor bolts and slide back the movable frame part, then the plate pack can be inspected and cleaned.

Technical Data

• Connections from DN25 to DN400

• Frame designed according to construction standards PED 2014/68/EU (EN13445) and ASME sec VIII, Div. 1

• Plate materials: AISI 304/316, titanium, SMO (other materials on request)

• Gasket materials: EPDM, NBR and Viton

• Plate heights up to 3.5 m

• Flow rates up to 7200 m³/h (31,700 gpm)

• Operating pressure up to 25 bar (363 psi)

Applications

HVAC and heat recovery • Industry and chemistry • Food and beverage industry • Sugar industry • Shipping • Mining • Electronics

Accessories & Frame

Accessories: Drip tray • Insulation jackets • Safety cover • Assembly wrench • Stand feet

Frame: Painted frame RAL 5010 (available in other colors) • Stainless steel frame

Design pressure: Painted frames 1.0/1.6/2.5 MPa (145/232/362 PSI) • Stainless steel 1.0/1.6 MPa (145/232 PSI)

Construction standards: EN13445 • ASME Section VIII, Div. 1

Plate material: AISI 304/316 and titanium (other materials on request)

Products

ZILONIS Energy Solutions offers a wide range of gasketed plate heat exchangers that increase sustainability through their energy-efficient design. With a compact frame and innovative plate patterns, they are suitable for a variety of industries, including heating, cooling, heat recovery, condensation, and evaporation.

The corrugated plate design maximizes heat transfer through a large-area yet compact configuration. The plates are formed in a corrugated herringbone pattern to create ideal turbulent flow and optimally utilize available pressure drop.

Through optimized flow distribution, fouling and uneven temperature zones are reduced, maintaining performance over time without unnecessary energy losses, high maintenance costs, or unplanned downtimes.