BRAZED PLATE

Efficient solutions from ZILONIS Energy Solutions.

At ZILONIS Energy Solutions, we focus on the performance of plate heat exchangers. Our brazed heat exchangers are designed to provide the highest reliability and efficiency. With over 40 years of experience in the heat exchanger industry, our dedicated team has developed advanced brazed heat exchangers that utilize state-of-the-art heat transfer technology.

Features

Construction

Plates

Every detail of our heat exchangers has been carefully engineered to ensure optimal performance, reduce maintenance costs, and minimize downtime.

Sustainability is a core concern for us, making our devices not only energy-efficient but also environmentally friendly.

Our brazed heat exchangers comprise a bundle of thin corrugated metal plates enclosed by two thicker stabilizing plates. A thin copper foil positioned between the thin metal plates melts and hermetically seals the plate heat exchanger during a vacuum brazing process.

Each solution is tailored to meet our clients' specific requirements, guaranteeing an optimal pressure drop and flow rate. This approach results in an energy-efficient and environmentally responsible system. Furthermore, we determine the number of plates and the dimensions of the brazed heat exchangers based on the unique project specifications.

The design of the corrugated plates optimizes heat transfer by providing a large yet compact overall surface area for transferring heat from one fluid or gas to another. The plates are tailored to temperature requirements and capacities to ensure optimal performance. Through these optimizations, we aim to ensure that our plate heat exchangers not only meet but exceed our customers' expectations.

At ZILONIS Energy Solutions, we strive to provide energy-efficient, eco-friendly, and reliable solutions for your heat exchange needs.

Features

Every detail is carefully designed to ensure optimal performance, reduce maintenance costs, and decrease downtime.

One of our focus areas is sustainability and therefore it is important that the units are energy-efficient and environmentally friendly.

Construction

The Brazed heat exchanger is constructed by a package of thin corrugated metal plates, surrounded by two thicker stabilizing plates. A thin copper foil placed between each of the thin metal plates melts and seals the brazed plate heat exchanger during a vacuum brazing process.

We calculate each solution based on the customer’s requirements to ensure an ideal pressure drop and flow rate. And at the same time, the unit becomes energy-efficient and environmentally friendly. Based on the individual task, we also determine the number of plates and the size of the brazed heat exchangers.

Plates
The design of the corrugated plates optimizes heat transfer by providing a large but compact total surface area whereby the heat can be drawn from one liquid or gas to another. The plates are optimised to meet specific temperature demands and capacities.

Advantages

Technical specifications:

  • Plate material: AISI 316
  • Brazing material: Copper
  • Design pressure: 25 and 40 bar (362 and 580 PSI)
  • Temperature: -100 to 185˚C (-148 to 365˚F)
  • Connections: between ¾” and DN100

BPHE Benefits:

  • Lower operating costs
  • Cost-effective
  • Easy assembly
  • Increased energy efficiency
  • Low weight
  • Compact design
  • High flexibility

Technical specifications:

  • Plate material: AISI 316
  • Brazing material: Copper
  • Design pressure: 25 and 40 bar (362 and 580 PSI)
  • Temperature: -100 to 185˚C (-148 to 365˚F)
  • Connections: between ¾” and DN100

BPHE Benefits:

  • Lower operating costs
  • Cost-effective
  • Easy assembly
  • Increased energy efficiency
  • Low weight
  • Compact design
  • High flexibility

Our extensive range ensures that we can offer the best solution at the best price and, if required, combine several different types of heat exchangers to ensure that you get the best possible solution.

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