PLATE HEAT EXCHANGER
Our units are optimised to meet specific temperature demands and capacities in HVAC, industrial or hygienic applications.
Depending on the quality of fluids used ZILONIS Energy Solutions gasketed plate heat exchangers are available in a range of high quality plate materials including stainless steel, titanium and nickel to ensure corrosion resistance.
- Technology and quality
- Very competitive pricing
- Short lead times
- Advanced supply chain capability
- Traceable production processes ensure quality
- Full monitoring of raw materials
Features
Every detail is carefully designed to ensure optimal performance, reduced maintenance costs and decreased downtime:
- Compact design
- High flexibility
- Lock gasket system
- Gentle product handling
- Design pressure up to 25 bar
- Operating temperature: up to 180° C
- Leak chamber
- Fixed bolt head
- Lifting lug
- Lining
- Lock washer
Technical Specification
Special Benefits
- Connections from DN25 to DN400
- (Frames designed according to PED 2014/68/EU (EN13445) and ASME sec VIII, Div. 1 construction standards)
- Plate materials: AISI 304/316, titanium, SMO. Other materials available upon request
- Gasket materials: EPDM, NBR and Viton.
- Plate heights up to 3.5 m
- Flow rates up to 7200 m³/t (31,700 gpm)
- Working pressure up to 25 bar (363 psi)
- A short pay-back period on investment
- High thermal efficiency due to knowledge, experience and the design
- Compact design and simple installation
- Each heat exchanger is individually designed for the heat load, flow
rate and pressure drop limitations of the specific application - Energy efficiency solutions has the power to protect the environment and create greener solutions
- Lower operating costs
- Cost-effective
- Easy assembly
- Easy cleaning
- Dead spots, that cause corrosion and fouling are
eliminated
Applications
Accessories
Frame
- HVAC
- Heat recovery
- Industrial
- Food & beverages
- Sugar industry
- Chemicals
- Marine
- Mining
- Drip tray
- Insulation jackets
- Safety cover
- Assembling spanner
- Foundation feet
- Painted frame, RAL 5010 (available in other colours)
- Stainless steel frame
Design Pressure
Construction Standards
Plate Material
- Painted frames: 1.0/1.6/2.5 MPa (145/232/362 PSI)
- Stainless steel: 1.0/1.6 MPa (145/232 PSI)
- EN13445
- ASME sec VIII, Div. 1
- AISI 304/316 and titanium
- Other materials available on request
Technical Specifications
- Connections from DN25 to DN400
- (Frames designed according to PED 2014/68/EU (EN13445) and ASME sec VIII, Div. 1 construction standards)
- Plate materials: AISI 304/316, titanium, SMO. Other materials available upon request
- Gasket materials: EPDM, NBR and Viton.
- Plate heights up to 3.5 m
- Flow rates up to 7200 m³/t (31,700 gpm)
- Working pressure up to 25 bar (363 psi)
Special Benefits
- A short pay-back period on investment.
- High thermal efficiency due to knowledge, experience and the design
- Compact design and simple installation
- Each heat exchanger is individually designed for the heat load, flow
rate and pressure drop limitations of the specific application. - Energy efficiency solutions has the power to protect the environment and create greener solutions.
Advantages
Expandable – saves time and money
High efficiency – due to pressed patterns in the plates and the relative narrow gaps, very high turbulence is achieved at relative low fluid velocity
Multiple duties in a single unit – can be built in sections, separated with divider plates or more complicated divider frames
Less fouling – smooth plate surface reduces fouling
Easy to clean – remove the tie bolts and slide back the moveable frame part, and then the plate pack can be inspected and cleaned
Expandable – saves time and money
High efficiency – due to pressed patterns in the plates and the relative narrow gaps, very high turbulence is achieved at relative low fluid velocity
Close approach temperature – possible to reach close approach temperatures
Multiple duties in a single unit – can be built in sections, separated with divider plates or more complicated divider frames
Less fouling – smooth plate surface reduces fouling
Easy to clean – remove the tie bolts and slide back the moveable frame part, and then the plate pack can be inspected and cleaned
Products
ZILONIS Energy Solutions offers a wide range of gasketed plate heat exchangers that increase sustainability through their energy-efficient design. With a compact frame and innovative plate patterns, they are suitable for a variety of industries including heating, cooling, heat recovery, condensation and evaporation.
Our aim is to continually expand and improve the range by introducing new performance criteria and offering more flexibility.
The design of the corrugated plates maximizes heat transfer through a large-area, yet compact design that allows heat to be efficiently transferred from one liquid or gas to another. The plates are shaped in a corrugated herringbone pattern to create an ideal turbulent flow and make the most of the available pressure drop.
Optimized flow distribution reduces fouling and uneven temperature zones, maintaining performance over time without unnecessary energy loss, high maintenance costs or unplanned shutdowns.
Our plates are available in different press shapes, chevron pattern angle variations and different waveforms, carefully selected to ensure optimum performance depending on the application. Each product range has its own plate features tailored to its specific requirements.
SFF100 Series
The SFF100 series has an inlet and outlet socket diameter of 96mm.SF30 Series
The SF30 series has an inlet and outlet socket diameter of 36mm.SF50 Series
The SF50 series has an inlet and outlet socket diameter of 60mm.SF55 Series
The SF55 series has an inlet and outlet socket diameter of 60mm.SF60 Series
The SF60 series has an inlet and outlet socket diameter of 67mm.SF70 Series
The SF70 series has an inlet and outlet socket diameter of 70mm.SF80 Series
The SF80 series has an inlet and outlet socket diameter of 85mm.SF150 Series
The SF150 series has an inlet and outlet socket diameter of 150mm.SF200 Series
The SF200 series has an inlet and outlet socket diameter of 201mm.SF250 Series
The SF250 series has an inlet and outlet socket diameter of 250mm.SF300 Series
The SF300 series has an inlet and outlet socket diameter of 314mm.SF400 Series
The SF400 series has an inlet and outlet socket diameter of 412mm.INDUSTRIES
Food
Chemical And Petrochemical
Power Engineering
Building Services Engineering
Pharmaceutical
Wood and Paper
Oil and Gas
Marine
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